Welcome to HLD Shelves Company. We provide customized storage shelving solutions and look forward to hearing from you.

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Warehouse Storage Racking | HLD Shelves
Warehouse Storage Racking

Engineered around your pallet dimensions, per-level load capacity, and clear height.

Double Deep Pallet Racking Manufacturer

Maximize your warehouse capacity with our Double Deep Racking,a high-density storage solution designed to double your pallet positions while keeping costs low.
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Specifications

Figures below are the standard range for this system. Final values are confirmed per project after pallet sizes, load per pallet and clear height are reviewed.

Design basisEN 15512 structural principles, FEM 10.2.02; load capacity verified per project
Description
Products Description

Maximize your warehouse capacity with our Double Deep Racking,a high-density storage solution designed to double your pallet positions while keeping costs low.By arranging racks in back-to-back rows,pallets are stored two positions deep,accessed with a special scissor-type reach truck.This smart design reduces aisle space and increases overall storage density,making it one of the most cost-effective warehouse racking systems on the market.

Trusted by leading companies in paper manufacturing,plastics,automotive,and distribution,our Double Deep Racking is the perfect choice for businesses looking to optimize warehouse space without heavy investment.

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Technical Specifications of Double Deep Racking


Description
System TypeDouble Deep Pallet Racking
Storage Depth2 pallets deep per rack position
Selectivity~50% (compared to 100% for single deep racks)
Warehouse UtilizationUp to 42% floor space efficiency
Load Capacity500 – 3000 kg per pallet (customizable)
Beam HeightLow profile; operational height up to 8m
Forklift RequirementScissor-type reach truck / Three-way forklift with 5-stage forks
Aisle WidthApprox. 3.3m
Storage ModeLIFO (Last-In-First-Out); FIFO not guaranteed
Application IndustriesPaper, Plastics, Automotive, Light Industry, Distribution Centers
Cost AdvantageLowest cost per pallet position among high-density racking systems

Key Advantages Of Double Deep Racking

1.High Storage Density:Provides up to double the storage capacity compared to standard pallet racking.

2.Better Space Utilization:Floor utilization rate up to 42%,maximizing available warehouse area.

3.Cost-Effective:Among the lowest construction costs per pallet position of all warehouse racking systems.

4.Optimized Aisle Design:Requires forklift aisle width of only 3.3 meters,same as standard APR.

5.Strong Load Capacity:Operational height up to 8 meters with stable heavy-duty rack design.

Successful Cases

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How to Get a Floor Plan for Your Warehouse?

1.Send us your warehouse dimensions and requirements.

2.If you don’t have a floor plan,our engineering team can visit your site for free measurement.

3.We will provide a customized 2D/3D floor plan design to maximize your storage capacity.

4.Final design will be confirmed together before production&installation.

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Why Would Everyone Choose Us?

1.24+years of experience in warehouse racking&automation.

2.25,000㎡production base with 10,000 tons monthly capacity.

3.ISO-certified manufacturing with strict quality control.

4.Professional design team offering free layout planning&consultation.

5.One-stop service:Design→Manufacturing→Installation→After-Sales.

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Company Information

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HLD Shelves was founded in 2001,headquartered in Guangzhou,China.We specialize in the research,design,manufacturing,and installation of warehouse storage racking systems and intelligent logistics equipment.

Our main products include:

Racking Systems:Selective Pallet Racking,Double Deep Racking,VNA Racking,Drive-in Racking,Mezzanine Racking,Cantilever Racking,etc.

Dense Storage Systems:Shuttle Racking,Four-Way Shuttle Racking,Stacker Crane Racking.

Automation Equipment:AS/RS System,Miniload,AGV,Conveyor Lines,Lifts,etc.

Our mission is:“Scientific management,reasonable planning,and space-saving solutions.”

We aim to become a leading enterprise in China’s smart logistics industry,helping global clients build efficient,cost-saving warehouses.


Frequently asked questions

What load can each level carry?

Capacity is engineered per project, because it depends on the beam span, the upright section and how the pallet sits on the beams. For this product range the standard figure is 500–4,000 kg per level; anything outside that range is calculated case by case. Send us the pallet size and load per pallet and we will confirm the figure for your bay.

Can beam levels be adjusted after installation?

Yes. Beams sit in punched slots along the upright, normally on a 50 mm pitch, so a level can be moved without replacing the frame. The load rating has to be re-checked against the new span before the level is reloaded — never change a beam position without confirming the capacity for that configuration.

Which standards is the system designed to?

Design follows the principles of EN 15512 (steel static design) and FEM 10.2.02, with tolerances and clearances taken from EN 15620 and inspection/maintenance guidance from EN 15635. For North American projects we work to RMI/ANSI MH16.1. Load capacities are verified for each project rather than published as a single blanket rating.

Do you provide layout drawings and load calculations?

Yes. Send the floor plan (or just overall dimensions), pallet size, load per pallet, required number of positions and available clear height. We return a 2D layout, a 3D view and a beam load table with the quotation, so you can check the design before ordering.

What is the lead time and how is it shipped?

Standard bays are produced in about 15–25 days after drawing approval; large multi-phase projects are scheduled by delivery phase. Racking ships knock-down in containers, FOB or CIF, with marked bundles, installation drawings and an anchor bolt plan included.

Can the racking be extended later?

Yes. It is a bolted modular system: new bays can be added at either end of a row, and existing uprights accept additional beam levels. Expansion keeps the same upright and beam sections, so the added structure matches the original installation.

Designed & manufactured to
  • EN 15512
  • FEM 10.2.02
  • RMI / ANSI MH16.1
  • EN 15635 inspection
  • ISO 9001:2015

Need this system sized for your warehouse?

Send pallet size, load per pallet and clear height — we reply with a layout, a load table and a price.

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Inquiry

Send the bay size, the load per level and the destination port — a layout and a budget price come back on the same thread.